Heavy-duty Hammer Crusher

Introduction
Parameters

Revolutionize your raw material processing with the Zhenyuan PCZ Series Heavy-duty Hammer Crusher. This powerhouse machine is engineered to dominate the toughest crushing challenges, effortlessly demolishing large chunks of brittle metal ores, non-metallic minerals, coal mine ores, limestone, kaolin, and clay mixtures. Its defining strength lies in its ability to accept massive feed sizes and deliver an exceptionally high crushing ratio in a single pass. This eliminates the complexity and cost of traditional multi-stage systems, streamlining your entire operation into one remarkably efficient stage.

Experience unparalleled efficiency and cost savings. The PCZ Series slashes your initial investment by up to 45% compared to conventional two-stage crushing, while simultaneously reducing overall equipment weight by 35%. More impressively, it cuts ore crushing costs by over 40% and consumes a mere 40% of the power required by older systems. Achieve the lowest electricity consumption in its class nationwide, using only about 0.5 kWh per ton of finished product. This translates directly to the highest single-machine hourly production rate available in the country – reaching a staggering 5000 tons per hour.

Designed for operator ease and minimal maintenance, the PCZ Series enhances working conditions significantly. Its intelligent design features a robust rotor with a large belt pulley for superior inertia and stability, protected by a wear-resistant sheath that dramatically extends rotor life. The innovative full-screening structure minimizes hammer head count (down to just 12-18 from over 70), drastically reducing wear-part replacement frequency and labor intensity. An inverted nail counterattack plate boosts crushing efficiency and throughput, while ensuring an excellent product shape – high in polygonal pieces, low in needles, and containing only about 13% stone powder, making it ideal for premium concrete aggregate.

Advantage

  1. Single-Stage Dominance: Crushes large blast rocks down to below 70mm in one pass, eliminating complex multi-stage setups and slashing infrastructure needs.
  2. Unmatched Cost Savings: Reduces initial investment by up to 45%, cuts crushing costs by over 40%, and trims equipment weight by 35%.
  3. Nation-Leading Efficiency: Consumes only 0.5 kWh per ton (40% of traditional systems), making it the most energy-efficient heavy crusher available.
  4. Record-Breaking Output: Achieves the highest single-machine hourly production rate nationally, up to 5000 tons per hour.
  5. Superior Product Quality: Produces aggregates with excellent polygonal shape, minimal needle pieces, and low stone powder (~13%), perfect for high-grade concrete.
  6. Reduced Maintenance Burden: Innovative full-screening structure and rotor design cut hammer head count by 2/3 (to 12-18), significantly lowering wear-part costs and labor.
  7. Enhanced Rotor Longevity: Wear-resistant sheath protects rotor discs from direct stone abrasion, ensuring extended service life and reduced downtime.
  8. Optimized Crushing Dynamics: Inverted nail counterattack plate boosts material breakage efficiency and overall equipment throughput.
Model Max. Input Size      (mm) Rotor Dia.         (mm) Rotor Length (mm) Capacity    (tph) Rotating Speed   (rpm) Power (kw)
PCZ1616 ≤700 1600 1600 200-300 420 250
PCZ1620 ≤700 1600 2000 300-400 420 315
PCZ1624 ≤700 1600 2400 350-450 420 355
PCZ1820 ≤700 1800 2000 450-550 350 400
PCZ1824 ≤700 1800 2400 550-650 350 500
PCZ1826 ≤800 1800 2600 650-800 350 560
PCZ2224 ≤1000 2200 2400 800-1000 350 800
PCZ2226 ≤1000 2200 2600 1000-1300 350 1000
PCZ2426 ≤1000 2400 2600 1500-1800 280 1120
PCZ2626 ≤1000 2600 2600 2000-2500 280 1250
PCZ2630 ≤1000 2600 3000 3000-3500 280 1600
PCZ3030 ≤1000 3000 3000 4000-4500 280 1000×2
PCZ3032 ≤1100 3000 3200 5000-5500 280 1250×2

Note: The aforementioned data is for reference only and should not be construed as a natural commitment from the equipment supplier; due to significant variations in rock or ore, the actual production results may differ considerably from the data presented in the table. For specific applications, please contact the Technology Center of Zhenyuan Technology.

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