The Zhenyuan ZXF Series Banana Screen redefines heavy-duty screening for coal, mining, and mineral processing. Engineered for precision equal-thickness stratification, it excels in dry screening medium-to-fine materials while dominating dewatering and medium removal tasks in coal prep plants. Unlike conventional screens, its patented declining-angle design accelerates material stratification at the feed end and optimizes near-mesh particle penetration at discharge – delivering unmatched throughput and screening purity.
Built for relentless operation, the ZXF’s revolutionary construction starts with laser-cut side plates for micron-level accuracy, eliminating welding stress through aircraft-grade riveting. Critical components like the rectangular hollow crossbeams undergo stress-relief treatment and are armored with polyurea or bonded TIPTOP rubber, deflecting abrasion and corrosion. At its core, the flexible box-shaped exciter beam harnesses powerful SKF/FAG roller bearings within sealed oil-bath housings, driving high-intensity vibration without compromise.
Modular screen panels and seat-mounted steel springs ensure rapid maintenance and decade-spanning resilience. This synergy of intelligent kinematics and military-grade engineering translates to 60% higher capacity, 30% longer screen life, and near-zero unplanned downtime versus traditional screens – making it the profit engine for high-volume processing plants.
Advantage
- Hyper-Accelerated Stratification: Declining screen angles force rapid material separation at the feed end and near-perfect fines extraction at discharge.
- Zero-Weld Resilience: Laser-cut, riveted chassis eliminates stress fractures, boosting structural lifespan by 40%.
- Crossbeam Armor System: Polyurea/TIPTOP rubber-clad crossbeams repel impact, corrosion, and wear in punishing environments.
- Exciter Fortress Design: Oil-lubricated, multi-sealed exciters with SKF/FAG bearings endure extreme forces maintenance-free for 20,000+ hours.
- Precision Laser Fabrication: Single-cut laser machining ensures component alignment within 0.1mm tolerance.
- Modular Scalability: Interchangeable screen sections slash delivery times by 50% and simplify replacements.
- Vibration Mastery: Heavy-duty steel coil springs absorb 95% of dynamic loads, protecting foundations.
- Throughput Dominance: Processes 2X more material per square meter than sloped screens with 99% efficiency.