Banana Screen

Introduction
Parameters

The Zhenyuan ZXF Series Banana Screen redefines heavy-duty screening for coal, mining, and mineral processing. Engineered for precision equal-thickness stratification, it excels in dry screening medium-to-fine materials while dominating dewatering and medium removal tasks in coal prep plants. Unlike conventional screens, its patented declining-angle design accelerates material stratification at the feed end and optimizes near-mesh particle penetration at discharge – delivering unmatched throughput and screening purity.

Built for relentless operation, the ZXF’s revolutionary construction starts with laser-cut side plates for micron-level accuracy, eliminating welding stress through aircraft-grade riveting. Critical components like the rectangular hollow crossbeams undergo stress-relief treatment and are armored with polyurea or bonded TIPTOP rubber, deflecting abrasion and corrosion. At its core, the flexible box-shaped exciter beam harnesses powerful SKF/FAG roller bearings within sealed oil-bath housings, driving high-intensity vibration without compromise.

Modular screen panels and seat-mounted steel springs ensure rapid maintenance and decade-spanning resilience. This synergy of intelligent kinematics and military-grade engineering translates to 60% higher capacity, 30% longer screen life, and near-zero unplanned downtime versus traditional screens – making it the profit engine for high-volume processing plants.

Advantage

  • Hyper-Accelerated Stratification: Declining screen angles force rapid material separation at the feed end and near-perfect fines extraction at discharge.
  • Zero-Weld Resilience: Laser-cut, riveted chassis eliminates stress fractures, boosting structural lifespan by 40%.
  • Crossbeam Armor System: Polyurea/TIPTOP rubber-clad crossbeams repel impact, corrosion, and wear in punishing environments.
  • Exciter Fortress Design: Oil-lubricated, multi-sealed exciters with SKF/FAG bearings endure extreme forces maintenance-free for 20,000+ hours.
  • Precision Laser Fabrication: Single-cut laser machining ensures component alignment within 0.1mm tolerance.
  • Modular Scalability: Interchangeable screen sections slash delivery times by 50% and simplify replacements.
  • Vibration Mastery: Heavy-duty steel coil springs absorb 95% of dynamic loads, protecting foundations.
  • Throughput Dominance: Processes 2X more material per square meter than sloped screens with 99% efficiency.
Model Screen Plate Max. Input Size Capacity Electrical Motor
Layer(s) Area(m2) Mesh Size(mm) (mm) (t/h) Power(kw) Qty(pcs)
ZXF2461 1 14.64 0.5-80 300 40-550 37 1
2ZXF2461 2 14.64×2 0.5-80 300 40-650 45 1
ZXF3061 1 18.3 0.5-80 300 60-650 45 1
2ZXF3061 2 18.3×2 0.5-80 300 60-750 55 1
ZXF3661 1 21.96 0.5-80 300 80-850 55 1
2ZXF3661 2 21.96×2 0.5-80 300 80-950 75 1
ZXF4361 1 26.23 0.5-80 300 100-1200 55 1
2ZXF4361 2 26.23×2 0.5-80 300 100-1300 75 1

Note: The aforementioned data is for reference only and should not be construed as a natural commitment from the equipment supplier; due to significant variations in rock or ore, the actual production results may differ considerably from the data presented in the table. For specific applications, please contact the Technology Center of Zhenyuan Technology.

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